Backed by the support
of our dexterous workforce, our company is known as the leading manufacturer and
exporter of Non Woven Fabric
Plant. Developed in compliance with industrial standards using advanced
techniques, these plants are corrosion resistant and reckoned for their robust
construction and excellent durability. Extensively used to weave different
lengths and colors of fabrics; we are offering these plants in different
technical specifications. Furthermore, we duly check our Non Woven Fabric Plant on
regular intervals to avoid any kind of defect.
Technical
Specifications:
Type
|
Output
|
Total capacity
|
Operating
capacity
|
Power
consumption
|
Transformers
required
|
Size of machine
|
Container
required
|
1.6m S machine
|
1500 con/year
|
360 kw
|
130 kw
|
800 kwx h/t on
|
250 KVA
|
10mx18mx12.5m(WxLxH)
|
6 containers of 40HQ
|
1.6m SS machine
|
3000 con/year
|
720 kw
|
260 kw
|
800 kwx h/t on
|
315 KVA
|
10mx25mx12.5m(WxLxH)
|
10 containers of 40HQ
|
2.4m S machine
|
2200 con/year
|
540 kw
|
220 kw
|
800 kwx h/t on
|
250 KVA
|
14mx20mx12.5m(WxLxH)
|
8 containers of 40HQ
|
2.4m SS machine
|
4400 con/year
|
1080 kw
|
440 kw
|
800 kw h/t on
|
630 KVA
|
14mx30mx12.5m(WxLxH)
|
12 containers of 40HQ
|
3.2m S machine
|
3000 con/year
|
720 kw
|
300 kw
|
800 kw h/t on
|
3150 KVA
|
17mx20mx12.5m(WxLxH)
|
8 containers of 40HQ
|
3.2m SS machine
|
5000 con/year
|
1440 kw
|
600 kw
|
800 kw h/t on
|
800 KVA
|
17mx30mx12.5m(WxLxH)
|
15 containers of 40HQ
|
C.Plant Requirement
- Equipment covers:16mx8m
- Recommend area:30mx12m
- Height demand:11-12m
-
Floor:ferroconcrete,thickness>25cm
D.Power
- The total installed
power is 600KVA , practical is 400KVA.
- Principal voltage is 3
phases 380V, rate is 50Hz.
- Suggested transformer
is 315KW
E.Capacity and energy
consumption
- 75g/m2, width is 3.2m
capacity is 9500KG/day
- power consumption is
about 400kwh/T
- the actual consumption
is as per the prudut specification.
F.Major equipment and
parameter
1)Feeder: Capacity is 600KG/H
2)Screw extruder
- Screw diameter: 170mm
- LD ratio:30:1
- Heat of screw:7 parts
110kw in total heat voltage is 380V.
- Screw motor: 160KW DC
- Automatic color: 2
color masterbatch hoppers, stainless steel,2 motos 750w
- Automatic vacuum
feeder: motor power is 7.5KW
3)Assistant screw
extruder
- Screw diameter:105mm
- LD ratio:13:1
- Heat of screw:4 parts
18kw in total
- Screw motor: 15KW AC
4)Melt filter
- Filter accuracy:250
mesh
- Filter chamber:2
chambers(can switch anyone without stop)
- Effective filter
area:4x2
- Max.pressure:9Mpa
- Max.temperature:320
5)Dosing pump
- Capacity of
pump:300cc/r
- Motor power:5.5kw
6)Spinneret
- Apertures amount: 19500
- Aperture: 0.45mm
- Slenderness ratio: 4:1
7)Free aspiration
device
- Power:55kwx1set
60kwx1set 4kwx1set
- Capacity of
blower:19000CUB/H
8)Air conditioning
Compressor power:55kw water-cooled unit
9)Web forming machine
- Driving mode:net
curtains driven
- Motor prower:11kw DC
- Rectifying
system:infrared ray induction
10)Calender
- Motor power:45kw DC
- Reduction gearbox:adopt
ZSY
- Work width:3600mm
- Speed:max is 150m/min
11)Winding discharging
machine
- Speed:max is 150m/min
- Paper tube inside
diameter:76mm
- On line
sliting:Automatic
- Max rewind
diameter:1200mm
12)Sliting cutting
machine
- motor power:7.5kw
- Max speed:200m/min
13)Air compressor
14)Power and control
system
- Use the advanced
human-machine interface,PLC control, all the Frequency conversion system adopts
imported components
- Touch screen: e-view
touch screen,14 inch
- PLC:SIEMEN
- Consumption
Sequence
|
Type
|
Specification
|
Consumption per Year
|
Remark
|
1
|
PP
|
|
4000T
|
12T per day
|
Effective Width: 3200mm
Max speed: 160m/min
|
Roller type: The up one
surface is fluting and the down one surface is smooth.
|
Roller diameter: 480mm
Max temperature:260oC
|
Bonding area : 19.01%
Pressure: 40-100N/mm
|
Temperature difference: +1oC
|
Tensile frame: mainly
for assuring the constant winding speed under a certain degree of tension with
some nonwovens. It is made of frame, 5 rollers and weight balance unit.
|
Heat preservation for
manifolds
|
60Kw
|
0.4
|
Extruder for recycled
material
|
17KW + 18KW
|
0.4
|
|